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The Integration Core, explained

One modular layer between cells and product. It measures, protects, balances, and communicates — so any qualified chemistry can power any Auravolt-enabled device.

Architecture

Four layers, one system

Traditional packs weld the battery decision into the product. The Integration Core separates concerns into clean layers, so each can improve independently — cells can change without touching your product, and firmware can improve without touching the cells.

  • Swap chemistries without product redesign
  • One qualification effort reused across product lines
  • Field-updatable firmware and protection profiles
  • Telemetry from every deployed pack, from day one
Layer 04

Data & API

Telemetry, diagnostics, and integration endpoints for your product and cloud.

Layer 03

Firmware & controls

State estimation, adaptive charging logic, protection profiles, and cell-model libraries.

Layer 02

Power & protection hardware

Monitoring, balancing, disconnects, and thermal management engineered to your envelope.

Layer 01

Cell interface

Mechanical and electrical adaptation for the chemistry and format that fits your application.

How a project runs

From requirements to reliable power

Characterize

We profile your load, duty cycle, environment, and constraints — then shortlist the cell chemistries that genuinely fit.

Configure

The Integration Core is tailored to your pack: protection thresholds, balancing strategy, thermal design, and interfaces.

Integrate

Your device connects over standard electrical and data interfaces. Validation, documentation, and production support follow.

Platform capabilities

Representative specifications

The Integration Core is configured per program, so exact figures shift with chemistry, form factor, and duty cycle. The ranges below reflect the envelope our reference design is built to cover.

Reference design envelope — confirmed figures issued per program at design review
Chemistries
Li-ion (NMC/NCA), LFP, LTO, Na-ion
Pack voltage range
12–120 V nominal
Continuous current
Up to 200 A (config-dependent)
Comms interfaces
CAN, SMBus, UART, BLE
Protections
OV / UV / OC / SC / OT / UT, cell balancing
Operating temp
-20 °C to +60 °C (extended on request)
Round-trip efficiency
Up to 97% (chemistry and rate dependent)
Cycle life
2,000–6,000+ cycles to 80% SOH
Ingress protection
IP54 standard, IP67 on request
Safety & compliance

Engineered for certification from day one

Every Auravolt design is developed with the relevant safety and transport standards in view — so certification is a checkpoint, not a surprise. Depending on your application, that typically means designing to support testing under standards such as IEC 62133 or UL 2054 for packs, UN 38.3 for transport, and the product-level standards your device already carries.

  • Redundant, independently tested protection paths
  • Documentation packages prepared for test labs
  • Design-for-certification reviews at every milestone
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Go deeper

Have a hard power problem?

Send us your requirements — voltage, current, envelope, environment — and we'll tell you honestly whether the Integration Core fits.